Kelly, tired of hunching over the floor while she works on sewing her uniform, asked me to make a cutting table for her tiny sewing room, which is located in a vintage 1920s shed in our backyard. Using the Garden Fork TV ethos, “done is better than perfect,” plus a time limit of one day, I set to the task.
Cutting table dimensions
A cutting table should be just a bit lower than your palm when your elbow is bent at 90 degrees. Architectural Graphics Standards suggests that work tables be in the 36-inch to 38-inch range. My parents met in a club for tall people and Kelly’s dad played basketball in college which means that work table height around our compound needs to be higher. I ended up going with 36 inches, since that’s the size of the bathroom cabinets I scavenged for the project. I may end up raising the table, at some point, when I’m in less of a hurry to get things done.
Opinions about width and length for cutting tables vary in the sewing community. At minimum, a cutting table should be at least 3 feet by 6 feet. Slightly wider and longer would be better but there’s not enough room in Kelly’s 10 by 12-foot shed.
Making a cheap and easy work table
When I built my workshop I discovered a formula for creating work surfaces. I used a similar process to make the cutting table.
Step one: go to the Habitat for Humanity ReStore or ReUse People of America and find two or more matching kitchen or bathroom cabinets.
Step two: get a sheet of melamine at the big orange store.
Step three: cut the sheet of melamine to size. To do that I bought a plywood blade for my circular saw (I don’t own a table saw). I clamped a scrap of plywood to the board as a guide and ran piece of masking tape along where the cut to prevent chipping. You could also get the lumber yard to do this for you.
Step four: attach the melamine to the cabinets with screws.
Step five: Apply iron-on edging tape to the melamine to cover the edges.
Step six: Pop open a beverage of your choice and call it a day.
Look closely and you’ll see that Kelly’s cutting table also accommodates 20 gallons of emergency water since that’s how she rolls.