A Cheap and Easy DIY Sewing Cutting Table

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Kelly, tired of hunching over the floor while she works on sewing her uniform, asked me to make a cutting table for her tiny sewing room, which is located in a vintage 1920s shed in our backyard. Using the Garden Fork TV ethos, “done is better than perfect,” plus a time limit of one day, I set to the task.

Cutting table dimensions
A cutting table should be just a bit lower than your palm when your elbow is bent at 90 degrees. Architectural Graphics Standards suggests that work tables be in the 36-inch to 38-inch range. My parents met in a club for tall people and Kelly’s dad played basketball in college which means that work table height around our compound needs to be higher. I ended up going with 36 inches, since that’s the size of the bathroom cabinets I scavenged for the project. I may end up raising the table, at some point, when I’m in less of a hurry to get things done.

Opinions about width and length for cutting tables vary in the sewing community. At minimum, a cutting table should be at least 3 feet by 6 feet. Slightly wider and longer would be better but there’s not enough room in Kelly’s 10 by 12-foot shed.

cheapandeasyMaking a cheap and easy work table
When I built my workshop I discovered a formula for creating work surfaces. I used a similar process to make the cutting table.

Step one: go to the Habitat for Humanity ReStore or ReUse People of America and find two or more matching kitchen or bathroom cabinets.

Step two: get a sheet of melamine at the big orange store.

Step three: cut the sheet of melamine to size. To do that I bought a plywood blade for my circular saw (I don’t own a table saw). I clamped a scrap of plywood to the board as a guide and ran piece of masking tape along where the cut to prevent chipping. You could also get the lumber yard to do this for you.

Step four: attach the melamine to the cabinets with screws.

Step five: Apply iron-on edging tape to the melamine to cover the edges.

Step six: Pop open a beverage of your choice and call it a day.

Look closely and you’ll see that Kelly’s cutting table also accommodates 20 gallons of emergency water since that’s how she rolls.

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Designing the World’s Most Pretentious Garden Shed

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The new garden shed, under construction.

At the very top of my “honey-do” list is a much needed garden shed to store tools, pots, fertilizer and chicken feed. After years of dragging my heels for years, the project went from napkin sketch to construction in under a week.

I set as my goal to build the world’s most pretentious garden shed and, as much as possible, to use salvaged materials. Yes, I’m crazy. I have to admit that when British hedge fund manager Crispen Odey tried to build a $250,000 neo-classical chicken coop at the height of the 2008 economic crisis I couldn’t help but admire the design.

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For ideas I thumbed through a coffee table book of 18th century French revolutionary architect Claude-Nicolas Ledoux’s oddball sketches But fabricating a waterproof sphere from used headboards and pallets is beyond my carpentry abilities. Nevertheless, I came up with a few scribbles:

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Thankfully, most of my thoughtstylings stay in the sketchbook like the idea of a 20-foot tall observation chair on top of the shed. Kelly pointed out that the neighbors might not like that idea.

After dashing off a few sketches I created a Pinterest board to gather more notions, mostly from Ian Hamilton Finlay’s garden, Little Sparta:
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The garden shed design I settled on is a kind of mashup of Ian Hamilton Finlay and the front of an “airplane” bungalow (a common type of house in our neighborhood).

Next it was time to put the idea into Sketchup. I’ve said it before and I’ll say it again, Sketchup rocks. All DIYers should know how to use it. With Sketchup I was able to come up with a framing plan that allowed me to cut all the pieces out of the hot sun in the comfort of my garage workshop. Then I just had to carry my stack of pre-cut lumber up the hill and hammer it together.

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Another goal of mine was not to hoard materials ahead of time. I’ve been aided by two great resources, Reuse People of America and the Habitat for Humanity ReStore. They both hoard materials so you don’t have to. Those two resources have kept me mostly out of the big orange store. And all of the doors I needed came from the street.

I’ll post an update and maybe even a video tour when I finish construction. Rents are so high in our neighborhood that Kelly and I might just move into the shed and rent out the house!

Ian Hamilton Finlay’s Sundials

Sundial Print: Umbra Solis 1975 Ian Hamilton Finlay 1925-2006 Bequeathed by David Brown in memory of Mrs Liza Brown 2003 http://www.tate.org.uk/art/work/P11953

Sundial Print: Umbra Solis 1975 Ian Hamilton Finlay 1925-2006.

On my long bucket list is the construction of a Root Simple sundial. Towards that end I’ve begun a short Sundial Pinterest board that, as of today, is entirely made up of Ian Hamilton Finlay sundials. Finlay’s poetry, art and gardening deserves greater recognition. The print of one of his sundials, above, is a clever meditation/pun on the distinction between the map and the territory.

You can own an original Finlay print for a modest sum. The perfect gift for the gardener in your life!

Office to Kayak

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Root Simple reader Kate alerted me to a boat building project that is both resourceful and poetic. London-based artist John Hartley figured out a way to turn some crappy office furniture and used suits, what he calls “post-industrial, post-bureacratic flotsam,” into a smart looking Greenlandic-style kayak. He has thoughtfully posted the project as an Instructable so that we can all make our own “Contingency Research Platform.”

Judging from the huge amount of post-bureacratic flotsam at my local Habitat for Humanity store, there’s a lot of potential in turning office furniture into building materials.

You should also check out his hilarious low-fi, DIY GoPro.

For more thoughts on building Greenlandic kayaks, Hartley suggests taking a look at Yostwerks.org.

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How to Build Walls with Pallets

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Adding 2x4s to the ends of a pallet.

Los Angeles is famous for its flotsam and jetsam. Mattresses, rotting couches and headboards accumulate, forming urban coral reefs under the blistering sun. It’s difficult to figure out a use for these objects other than as art. For utilitarian needs, such as building walls, we must turn to the many pallets that also litter our streets.

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Sketchup model by Ron S.

But pallets can be tough to work with. The wood splinters easily making disassembly a tricky proposition (watch the Garden Fork TV pallet breaker video if you want to go down that route). Famed internet pallet guru Michael Janzen, of Tiny Pallet House, proposes leaving your pallets whole and adding a 2×4 to the end to make them into a kind of building block. The 2x4s can be new or salvaged from broken pallets.

With the added 2×4 you can construct walls, fences, compost bins etc. It’s an elegant solution to the pallet conundrum.

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Sketchup model by Ron S.

Cutting pallets and staggering them with whole pallets adds to structural integrity in a wall.

Not all pallets are equal. Some are odd sizes and some are made out of better wood than others. For a wall building project like the one in these Sketchup illustrations, it would be best to find a stack of similar pallets.

Have you built with pallets? Tell us what you’ve made in the comments.

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